Estudio de prefactibilidad para la instalación de una planta procesadora de snacks a base de maíz Chullpi

• Autores: Palacios Urquiza, José Carlos, Huamán Díaz, Augusto Arturo
• Formato: tesis de grado
• Fecha de Publicación: 2020
• Institución: Universidad de Lima
• Repositorio: ULIMA-Institucional
• Lenguaje: español
• OAI Identifier: oai:repositorio.ulima.edu.pe:20.500.12724/11250
• Enlace del recurso: https://hdl.handle.net/20.500.12724/11250; http://doi.org/10.26439/ulima.tesis/11250
• Nivel de acceso: acceso abierto
• Materia: Corn; Food industry; Industrial projects; Prefeasibility studies; Industria alimentaria; Proyectos industriales; Estudios de prefactibilidad; Maíz; Snacks; https://purl.org/pe-repo/ocde/ford#2.11.04

The present investigation is a study of prefeasibility for the installation of a processing plant of Canchita Serrana in the form of snack that has as main ingredient the Chullpi corn, to which it is added spicy savor. It should be noted that for the analysis of the different points presented by the research, an SME approach has been followed, since the project is planned to be carried out by the members of the group. The snack is segmented for a person above 18 years old until 65 years of NSE C and D of the zone of Lima East and sold in warehouses of San Juan de Lurigancho, Ate Vitarte and Santa Anita in a format of bags of 35 grams to a unit price of S / 1.00. The distribution will be made through a local distributor to which the product will be shipped in boxes containing 360 bags at a sale value of S / 0,42 per bag. The demand of the project fluctuates between 102.104 kilograms for the year 2019 and 116.533 kilograms for the year 2023 and is determined as follows: First, it was calculated the potential of the market and market through primary sources taking into account the inhabitants of the districts of San Juan de Lurigancho, We ate Vitarte and Santa Anita that consume snacks, prefer Canchita Serrana and that are willing to consume the new product. From the potential market and the per capita consumption of snacks, which is 14,2 grams, the potential demand in kilograms was calculated. Then the potential demand was segmented by age (18 to 65 years), socioeconomic level (C and D) and by sales channel (warehouses). It was analyzed three possibilities for the location of the plant: The department of Lima, Cusco and Cajamarca, Lima being selected based on the results of the factors ranking, which evaluated the semi-quantitative form the influence of proximity to raw materials, proximity to the market, supply of energy and water and the transport service. The size of the plant is determined by the ratio of the size of the market, that is, the maximum demand of the project is 116.533 kilograms of Chullpi corn snacks. The production process combines semi-automatic operations that require manpower and manual operations. To obtain a box of finished product of 12,6 kilograms it takes approximately 16 minutes since the bottleneck operation is the bagger and its processing capacity is 59 kilograms per hour. xxiv The production of the snack starts with the store of corn in good conditions, then a sample is separated for the evaluation, next it is cleaned of the impurity, it is cooled in oil, it is reviewed the fried grains, it is mixed with the spicy Panca savor in powder, it is bagged in quantities of 35 grams, the bags are labeled, the bags are lit in strips of 12 units and finally the strips are packed in boxes. El área mínima de la planta es de 68,8 m2 y el área de producción deberá tener por lo menos 32,4 m2, lo cual se determinó utilizando el método Guerchet. In addition, the plant must have the corresponding signage for any eventuality as well as must have safety devices for worker protection. The business organization will be simple and will consist of a general manager who will work as commercial manager too, production manager and 3 operators. The total investment required for the start-up of the project is S /157.206 and the investment will be financed with 60% of the capital's own contribution and the rest will be a 4-year loan with an annual effective rate of 18%. The project is economic profitable with a NPV of S/ 225.880, an internal rate of return of 59% and a recovery period of 2,4 years. The project is also financially profitable with a NPV of S/ 252.692, an internal rate of return of 90% and a recovery period of 1,92 years