Programa de mantenimiento centrado en la confiabilidad para la linea de escaldado, envasado y sellado de quinua-salsas de la planta n° 09 de Danper Trujillo s.a.c.

• Autor: Pajares Moreno, Yak Frank
• Formato: tesis de grado
• Fecha de Publicación: 2019
• Institución: Universidad Nacional de Trujillo
• Repositorio: UNITRU-Tesis
• Lenguaje: español
• OAI Identifier: oai:dspace.unitru.edu.pe:20.500.14414/11211
• Enlace del recurso: https://hdl.handle.net/20.500.14414/11211
• Nivel de acceso: acceso abierto
• Materia: Envasado y sellado de quinua-salsas

The purpose of this research work was to implement a Reliability Centered Maintenance Program for the critical equipment of the blanched, packaged and sealed line of quinoasauces of the N ° 09 plant of the agro-industrial company Danper Trujillo SAC, whose main objective was the decrease of unforeseen shutdowns due to functional failures (emergency corrective maintenance) to increase the availability of these equipment; also achieve to improve the indicators of plant maintenance and reduce the costs of corrective maintenance involving these machine stops. To achieve the main objective, the Reliability-Centered Maintenance method was used, which in addition to contemplating the study of critical equipment as such also focuses on the study of the subsystems / parts that comprise it and the interaction with the physical environment. it surrounds it. This method is based on the analysis of functional failures (causes, effects, consequences) with the help of its tool AMEF (Analysis of failure modes and effects), to then implement maintenance activities (corrective, preventive or predictive) with the help of the Decision Sheet and prevent or counteract the consequences that these failures imply in the short or medium term. Among the main activities carried out were: Compilation of information on the initial status of the plant maintenance indicators, criticality evaluation of the equipment under study, compilation of technical information of these, development of technical data sheets that will be uploaded to the SAP-PM system , determination of the Pareto diagram to evaluate frequent and critical failures, development of the FMEA and the Decisions Sheet of each team, preparation of maintenance plan (inspection, lubrication, changes) from the Decision Sheet and then proceed to implement it in plant , finally the plant indicators were calculated. With the implementation of the new maintenance plans obtained with the RCM, it was possible to increase the availability of plant equipment by 3%, reduce production and maintenance costs that imply unexpected stops. Likewise, an improvement was obtained in all the maintenance indicators and new proactive strategies to counteract the functional failures, as well as their effects and consequences.