Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
Descripción del Articulo
The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean...
Autores: | , , |
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Formato: | objeto de conferencia |
Fecha de Publicación: | 2023 |
Institución: | Universidad de Lima |
Repositorio: | ULIMA-Institucional |
Lenguaje: | inglés |
OAI Identifier: | oai:repositorio.ulima.edu.pe:20.500.12724/19371 |
Enlace del recurso: | https://hdl.handle.net/20.500.12724/19371 https://doi.org/10.3233/ATDE230094 |
Nivel de acceso: | acceso abierto |
Materia: | Producción eficiente Industria metalmecánica Lavaderos de cocina Lean manufacturing Metalworking industries Kitchen sinks https://purl.org/pe-repo/ocde/ford#2.11.04 |
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dc.title.es_PE.fl_str_mv |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
title |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
spellingShingle |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company Avalos Ortecho, Edilberto Miguel Producción eficiente Industria metalmecánica Lavaderos de cocina Lean manufacturing Metalworking industries Kitchen sinks https://purl.org/pe-repo/ocde/ford#2.11.04 |
title_short |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
title_full |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
title_fullStr |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
title_full_unstemmed |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
title_sort |
Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company |
author |
Avalos Ortecho, Edilberto Miguel |
author_facet |
Avalos Ortecho, Edilberto Miguel Lazarte Pazos, Pamela Alondra Ordoñez Carrión, Sergio Sebastián |
author_role |
author |
author2 |
Lazarte Pazos, Pamela Alondra Ordoñez Carrión, Sergio Sebastián |
author2_role |
author author |
dc.contributor.other.none.fl_str_mv |
Avalos Ortecho, Edilberto Miguel |
dc.contributor.student.none.fl_str_mv |
Lazarte Pazos, Pamela Alondra (Ingeniería Industrial) Ordoñez Carrión, Sergio Sebastián (Ingeniería Industrial) |
dc.contributor.author.fl_str_mv |
Avalos Ortecho, Edilberto Miguel Lazarte Pazos, Pamela Alondra Ordoñez Carrión, Sergio Sebastián |
dc.subject.es_PE.fl_str_mv |
Producción eficiente Industria metalmecánica Lavaderos de cocina Lean manufacturing Metalworking industries Kitchen sinks |
topic |
Producción eficiente Industria metalmecánica Lavaderos de cocina Lean manufacturing Metalworking industries Kitchen sinks https://purl.org/pe-repo/ocde/ford#2.11.04 |
dc.subject.ocde.es_PE.fl_str_mv |
https://purl.org/pe-repo/ocde/ford#2.11.04 |
description |
The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean manufacturing tools to increase productivity in the manufacturing of washing machines. We implemented 5S to reduce time and route waste, Kanban to standardize production based on demand and lead time, as well as the use of MRPII for its execution. In addition, it was complemented with the Jidoka philosophy to eliminate defective products. The study was carried out in a SMEs company of the metal-mechanic sector that after performing the diagnosis using VSM, productivity (0.1858 washers/H-H), defective products (9.06%) and delivery time compliance (64.67%) of stainless teel washers were identified as the main problems. The imputs found in the data collection were low delivery reliability, high defective rate and low productivity. After the application of Kanban, 5S and Jidoka, an improvement was obtained in the percentage of washers delivered on time to 100% of the orders, a reduction in the percentage of defective products to 3.23%, and an increase in productivity of 5.02%. |
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2023 |
dc.date.accessioned.none.fl_str_mv |
2023-11-23T16:35:25Z |
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2023-11-23T16:35:25Z |
dc.date.issued.fl_str_mv |
2023 |
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info:eu-repo/semantics/conferenceObject |
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Artículo de conferencia en Scopus |
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conferenceObject |
dc.identifier.citation.es_PE.fl_str_mv |
Avalos Ortecho, E. M., Lazarte-Pazos, P. A. & Ordoñez-Carrión, S. S. (2023). Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company. En L.-C. Tang (Ed.), Industrial Engineering and Applications: 10th International Conference on Industrial Engineering and Applications, ICIEA 2023 (vol. 35, pp. 670-679). IOS Press. https://doi.org/10.3233/ATDE230094 |
dc.identifier.uri.none.fl_str_mv |
https://hdl.handle.net/20.500.12724/19371 |
dc.identifier.event.none.fl_str_mv |
Advances in Transdisciplinary Engineering |
dc.identifier.doi.none.fl_str_mv |
https://doi.org/10.3233/ATDE230094 |
dc.identifier.scopusid.none.fl_str_mv |
2-s2.0-85173501190 |
identifier_str_mv |
Avalos Ortecho, E. M., Lazarte-Pazos, P. A. & Ordoñez-Carrión, S. S. (2023). Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company. En L.-C. Tang (Ed.), Industrial Engineering and Applications: 10th International Conference on Industrial Engineering and Applications, ICIEA 2023 (vol. 35, pp. 670-679). IOS Press. https://doi.org/10.3233/ATDE230094 Advances in Transdisciplinary Engineering 2-s2.0-85173501190 |
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https://hdl.handle.net/20.500.12724/19371 https://doi.org/10.3233/ATDE230094 |
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eng |
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eng |
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Avalos Ortecho, Edilberto MiguelLazarte Pazos, Pamela AlondraOrdoñez Carrión, Sergio SebastiánAvalos Ortecho, Edilberto MiguelLazarte Pazos, Pamela Alondra (Ingeniería Industrial)Ordoñez Carrión, Sergio Sebastián (Ingeniería Industrial)2023-11-23T16:35:25Z2023-11-23T16:35:25Z2023Avalos Ortecho, E. M., Lazarte-Pazos, P. A. & Ordoñez-Carrión, S. S. (2023). Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company. En L.-C. Tang (Ed.), Industrial Engineering and Applications: 10th International Conference on Industrial Engineering and Applications, ICIEA 2023 (vol. 35, pp. 670-679). IOS Press. https://doi.org/10.3233/ATDE230094https://hdl.handle.net/20.500.12724/19371Advances in Transdisciplinary Engineeringhttps://doi.org/10.3233/ATDE2300942-s2.0-85173501190The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean manufacturing tools to increase productivity in the manufacturing of washing machines. We implemented 5S to reduce time and route waste, Kanban to standardize production based on demand and lead time, as well as the use of MRPII for its execution. In addition, it was complemented with the Jidoka philosophy to eliminate defective products. The study was carried out in a SMEs company of the metal-mechanic sector that after performing the diagnosis using VSM, productivity (0.1858 washers/H-H), defective products (9.06%) and delivery time compliance (64.67%) of stainless teel washers were identified as the main problems. The imputs found in the data collection were low delivery reliability, high defective rate and low productivity. After the application of Kanban, 5S and Jidoka, an improvement was obtained in the percentage of washers delivered on time to 100% of the orders, a reduction in the percentage of defective products to 3.23%, and an increase in productivity of 5.02%.application/htmlengIOS PressNLurn:isbn: 978-161499439-8info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/4.0/Repositorio Institucional - UlimaUniversidad de Limareponame:ULIMA-Institucionalinstname:Universidad de Limainstacron:ULIMAProducción eficienteIndustria metalmecánicaLavaderos de cocinaLean manufacturingMetalworking industriesKitchen sinkshttps://purl.org/pe-repo/ocde/ford#2.11.04Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Companyinfo:eu-repo/semantics/conferenceObjectArtículo de conferencia en ScopusIngeniería IndustrialUniversidad de Lima, Facultad De Ingeniería y Arquitectura, Lima9CC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-81037https://repositorio.ulima.edu.pe/bitstream/20.500.12724/19371/2/license_rdf8fc46f5e71650fd7adee84a69b9163c2MD52LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://repositorio.ulima.edu.pe/bitstream/20.500.12724/19371/3/license.txt8a4605be74aa9ea9d79846c1fba20a33MD5320.500.12724/19371oai:repositorio.ulima.edu.pe:20.500.12724/193712025-03-06 19:37:44.586Repositorio Universidad de Limarepositorio@ulima.edu.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 |
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La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).
La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).