Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company

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The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean...

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Detalles Bibliográficos
Autores: Avalos Ortecho, Edilberto Miguel, Lazarte Pazos, Pamela Alondra, Ordoñez Carrión, Sergio Sebastián
Formato: objeto de conferencia
Fecha de Publicación:2023
Institución:Universidad de Lima
Repositorio:ULIMA-Institucional
Lenguaje:inglés
OAI Identifier:oai:repositorio.ulima.edu.pe:20.500.12724/19371
Enlace del recurso:https://hdl.handle.net/20.500.12724/19371
https://doi.org/10.3233/ATDE230094
Nivel de acceso:acceso abierto
Materia:Producción eficiente
Industria metalmecánica
Lavaderos de cocina
Lean manufacturing
Metalworking industries
Kitchen sinks
https://purl.org/pe-repo/ocde/ford#2.11.04
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dc.title.es_PE.fl_str_mv Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
title Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
spellingShingle Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
Avalos Ortecho, Edilberto Miguel
Producción eficiente
Industria metalmecánica
Lavaderos de cocina
Lean manufacturing
Metalworking industries
Kitchen sinks
https://purl.org/pe-repo/ocde/ford#2.11.04
title_short Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
title_full Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
title_fullStr Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
title_full_unstemmed Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
title_sort Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company
author Avalos Ortecho, Edilberto Miguel
author_facet Avalos Ortecho, Edilberto Miguel
Lazarte Pazos, Pamela Alondra
Ordoñez Carrión, Sergio Sebastián
author_role author
author2 Lazarte Pazos, Pamela Alondra
Ordoñez Carrión, Sergio Sebastián
author2_role author
author
dc.contributor.other.none.fl_str_mv Avalos Ortecho, Edilberto Miguel
dc.contributor.student.none.fl_str_mv Lazarte Pazos, Pamela Alondra (Ingeniería Industrial)
Ordoñez Carrión, Sergio Sebastián (Ingeniería Industrial)
dc.contributor.author.fl_str_mv Avalos Ortecho, Edilberto Miguel
Lazarte Pazos, Pamela Alondra
Ordoñez Carrión, Sergio Sebastián
dc.subject.es_PE.fl_str_mv Producción eficiente
Industria metalmecánica
Lavaderos de cocina
Lean manufacturing
Metalworking industries
Kitchen sinks
topic Producción eficiente
Industria metalmecánica
Lavaderos de cocina
Lean manufacturing
Metalworking industries
Kitchen sinks
https://purl.org/pe-repo/ocde/ford#2.11.04
dc.subject.ocde.es_PE.fl_str_mv https://purl.org/pe-repo/ocde/ford#2.11.04
description The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean manufacturing tools to increase productivity in the manufacturing of washing machines. We implemented 5S to reduce time and route waste, Kanban to standardize production based on demand and lead time, as well as the use of MRPII for its execution. In addition, it was complemented with the Jidoka philosophy to eliminate defective products. The study was carried out in a SMEs company of the metal-mechanic sector that after performing the diagnosis using VSM, productivity (0.1858 washers/H-H), defective products (9.06%) and delivery time compliance (64.67%) of stainless teel washers were identified as the main problems. The imputs found in the data collection were low delivery reliability, high defective rate and low productivity. After the application of Kanban, 5S and Jidoka, an improvement was obtained in the percentage of washers delivered on time to 100% of the orders, a reduction in the percentage of defective products to 3.23%, and an increase in productivity of 5.02%.
publishDate 2023
dc.date.accessioned.none.fl_str_mv 2023-11-23T16:35:25Z
dc.date.available.none.fl_str_mv 2023-11-23T16:35:25Z
dc.date.issued.fl_str_mv 2023
dc.type.none.fl_str_mv info:eu-repo/semantics/conferenceObject
dc.type.other.none.fl_str_mv Artículo de conferencia en Scopus
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dc.identifier.citation.es_PE.fl_str_mv Avalos Ortecho, E. M., Lazarte-Pazos, P. A. & Ordoñez-Carrión, S. S. (2023). Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company. En L.-C. Tang (Ed.), Industrial Engineering and Applications: 10th International Conference on Industrial Engineering and Applications, ICIEA 2023 (vol. 35, pp. 670-679). IOS Press. https://doi.org/10.3233/ATDE230094
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12724/19371
dc.identifier.event.none.fl_str_mv Advances in Transdisciplinary Engineering
dc.identifier.doi.none.fl_str_mv https://doi.org/10.3233/ATDE230094
dc.identifier.scopusid.none.fl_str_mv 2-s2.0-85173501190
identifier_str_mv Avalos Ortecho, E. M., Lazarte-Pazos, P. A. & Ordoñez-Carrión, S. S. (2023). Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company. En L.-C. Tang (Ed.), Industrial Engineering and Applications: 10th International Conference on Industrial Engineering and Applications, ICIEA 2023 (vol. 35, pp. 670-679). IOS Press. https://doi.org/10.3233/ATDE230094
Advances in Transdisciplinary Engineering
2-s2.0-85173501190
url https://hdl.handle.net/20.500.12724/19371
https://doi.org/10.3233/ATDE230094
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dc.publisher.es_PE.fl_str_mv IOS Press
dc.publisher.country.es_PE.fl_str_mv NL
dc.source.es_PE.fl_str_mv Repositorio Institucional - Ulima
Universidad de Lima
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spelling Avalos Ortecho, Edilberto MiguelLazarte Pazos, Pamela AlondraOrdoñez Carrión, Sergio SebastiánAvalos Ortecho, Edilberto MiguelLazarte Pazos, Pamela Alondra (Ingeniería Industrial)Ordoñez Carrión, Sergio Sebastián (Ingeniería Industrial)2023-11-23T16:35:25Z2023-11-23T16:35:25Z2023Avalos Ortecho, E. M., Lazarte-Pazos, P. A. & Ordoñez-Carrión, S. S. (2023). Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Company. En L.-C. Tang (Ed.), Industrial Engineering and Applications: 10th International Conference on Industrial Engineering and Applications, ICIEA 2023 (vol. 35, pp. 670-679). 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The study was carried out in a SMEs company of the metal-mechanic sector that after performing the diagnosis using VSM, productivity (0.1858 washers/H-H), defective products (9.06%) and delivery time compliance (64.67%) of stainless teel washers were identified as the main problems. The imputs found in the data collection were low delivery reliability, high defective rate and low productivity. After the application of Kanban, 5S and Jidoka, an improvement was obtained in the percentage of washers delivered on time to 100% of the orders, a reduction in the percentage of defective products to 3.23%, and an increase in productivity of 5.02%.application/htmlengIOS PressNLurn:isbn: 978-161499439-8info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/4.0/Repositorio Institucional - UlimaUniversidad de Limareponame:ULIMA-Institucionalinstname:Universidad de Limainstacron:ULIMAProducción eficienteIndustria metalmecánicaLavaderos de cocinaLean manufacturingMetalworking industriesKitchen sinkshttps://purl.org/pe-repo/ocde/ford#2.11.04Implementation of Lean Manufacturing to Increase Productivity in the Manufacture of Kitchen Sinks in a Metal-Mechanical Companyinfo:eu-repo/semantics/conferenceObjectArtículo de conferencia en ScopusIngeniería IndustrialUniversidad de Lima, Facultad De Ingeniería y Arquitectura, Lima9CC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-81037https://repositorio.ulima.edu.pe/bitstream/20.500.12724/19371/2/license_rdf8fc46f5e71650fd7adee84a69b9163c2MD52LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://repositorio.ulima.edu.pe/bitstream/20.500.12724/19371/3/license.txt8a4605be74aa9ea9d79846c1fba20a33MD5320.500.12724/19371oai:repositorio.ulima.edu.pe:20.500.12724/193712025-03-06 19:37:44.586Repositorio Universidad de Limarepositorio@ulima.edu.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