Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production

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This research develops the approval of a production model to improve operational efficiency and product quality by standardizing processes and reducing errors and waste in a company dedicated to the production and sale of jeans in Peru. The model is based on the Lean Manufacturing philosophy and Wor...

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Detalles Bibliográficos
Autores: Huaylinos Vicente, Jorge Luis, Martin Calero, Jaime Manuel
Formato: tesis de grado
Fecha de Publicación:2024
Institución:Universidad de Lima
Repositorio:ULIMA-Institucional
Lenguaje:inglés
OAI Identifier:oai:repositorio.ulima.edu.pe:20.500.12724/22189
Enlace del recurso:https://hdl.handle.net/20.500.12724/22189
Nivel de acceso:acceso abierto
Materia:Jeans (Ropa)
Pequeñas y medianas empresas
Industria del vestido
Minimización de residuos
Control de calidad
Medición del trabajo
Producción eficiente
https://purl.org/pe-repo/ocde/ford#2.11.04
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dc.title.en_EN.fl_str_mv Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
title Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
spellingShingle Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
Huaylinos Vicente, Jorge Luis
Jeans (Ropa)
Pequeñas y medianas empresas
Industria del vestido
Minimización de residuos
Control de calidad
Medición del trabajo
Producción eficiente
https://purl.org/pe-repo/ocde/ford#2.11.04
title_short Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
title_full Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
title_fullStr Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
title_full_unstemmed Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
title_sort Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
author Huaylinos Vicente, Jorge Luis
author_facet Huaylinos Vicente, Jorge Luis
Martin Calero, Jaime Manuel
author_role author
author2 Martin Calero, Jaime Manuel
author2_role author
dc.contributor.advisor.fl_str_mv Tupia De La Cruz, Elmer Luis
dc.contributor.author.fl_str_mv Huaylinos Vicente, Jorge Luis
Martin Calero, Jaime Manuel
dc.subject.es_PE.fl_str_mv Jeans (Ropa)
Pequeñas y medianas empresas
Industria del vestido
Minimización de residuos
Control de calidad
Medición del trabajo
Producción eficiente
topic Jeans (Ropa)
Pequeñas y medianas empresas
Industria del vestido
Minimización de residuos
Control de calidad
Medición del trabajo
Producción eficiente
https://purl.org/pe-repo/ocde/ford#2.11.04
dc.subject.ocde.none.fl_str_mv https://purl.org/pe-repo/ocde/ford#2.11.04
description This research develops the approval of a production model to improve operational efficiency and product quality by standardizing processes and reducing errors and waste in a company dedicated to the production and sale of jeans in Peru. The model is based on the Lean Manufacturing philosophy and Work Study, structured in four phases: organization of work stations through the 5S methodology, critical analysis of processes, control of the production process through poka-yoke and consolidation of the production process. The results showed an improvement in operational efficiency from 68% to 74%, an increase of 177.08% in the 5S audit and a 50% reduction in the occurrence of errors. In addition, labor productivity increased from 4.6 to 5.2 units per PEN, which represented an improvement of 13.04%. These findings demonstrated the effectiveness of the model in optimizing the jeans production process in SMEs.
publishDate 2024
dc.date.accessioned.none.fl_str_mv 2025-02-10T23:23:26Z
dc.date.available.none.fl_str_mv 2025-02-10T23:23:26Z
dc.date.issued.fl_str_mv 2024
dc.type.none.fl_str_mv info:eu-repo/semantics/bachelorThesis
dc.type.other.none.fl_str_mv Tesis
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dc.identifier.citation.es_PE.fl_str_mv Huaylinos Vicente, J. L., & Martin Calero, J. M. (2024). Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/22189
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identifier_str_mv Huaylinos Vicente, J. L., & Martin Calero, J. M. (2024). Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/22189
0000000121541816
url https://hdl.handle.net/20.500.12724/22189
dc.language.iso.none.fl_str_mv eng
language eng
dc.relation.ispartof.fl_str_mv SUNEDU
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dc.publisher.none.fl_str_mv Universidad de Lima
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publisher.none.fl_str_mv Universidad de Lima
dc.source.none.fl_str_mv Repositorio Institucional - Ulima
Universidad de Lima
reponame:ULIMA-Institucional
instname:Universidad de Lima
instacron:ULIMA
instname_str Universidad de Lima
instacron_str ULIMA
institution ULIMA
reponame_str ULIMA-Institucional
collection ULIMA-Institucional
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spelling Tupia De La Cruz, Elmer LuisHuaylinos Vicente, Jorge LuisMartin Calero, Jaime Manuel2025-02-10T23:23:26Z2025-02-10T23:23:26Z2024Huaylinos Vicente, J. L., & Martin Calero, J. M. (2024). Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/22189https://hdl.handle.net/20.500.12724/221890000000121541816This research develops the approval of a production model to improve operational efficiency and product quality by standardizing processes and reducing errors and waste in a company dedicated to the production and sale of jeans in Peru. The model is based on the Lean Manufacturing philosophy and Work Study, structured in four phases: organization of work stations through the 5S methodology, critical analysis of processes, control of the production process through poka-yoke and consolidation of the production process. The results showed an improvement in operational efficiency from 68% to 74%, an increase of 177.08% in the 5S audit and a 50% reduction in the occurrence of errors. In addition, labor productivity increased from 4.6 to 5.2 units per PEN, which represented an improvement of 13.04%. These findings demonstrated the effectiveness of the model in optimizing the jeans production process in SMEs.La presente investigación desarrolla la aprobación de un modelo de producción que permita mejorar la eficiencia operativa y la calidad del producto mediante la estandarización de procesos y la reducción de errores y desperdicios dentro de una empresa dedicada a la producción y venta de jeans en Perú, el modelo está basado en la filosofía Lean Manufacturing y Work Study, estructurado en cuatro fases: organización de los puestos de trabajo mediante la metodología 5S, análisis crítico de procesos, control del proceso productivo mediante poka-yoke y consolidación del proceso productivo. Los resultados mostraron una mejora en la eficiencia operativa del 68% al 74%, un aumento del 177,08% en la auditoría 5S y una reducción del 50% en la ocurrencia de errores. Además, la productividad laboral aumentó de 4.6 a 5.2 unidades por PEN, lo que representó una mejora de 13.04%. Estos hallazgos demostraron la efectividad del modelo en la optimización del proceso de producción de jeans en las PYMES.application/pdfengUniversidad de LimaPEinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/4.0/Repositorio Institucional - UlimaUniversidad de Limareponame:ULIMA-Institucionalinstname:Universidad de Limainstacron:ULIMAJeans (Ropa)Pequeñas y medianas empresasIndustria del vestidoMinimización de residuosControl de calidadMedición del trabajoProducción eficientehttps://purl.org/pe-repo/ocde/ford#2.11.04Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans productioninfo:eu-repo/semantics/bachelorThesisTesisSUNEDUTítulo ProfesionalIngeniería IndustrialUniversidad de Lima. 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Optimizing operational efficiency and product quality in fashion SMES: a lean manufacturing approach in jeans production
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