Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company
Descripción del Articulo
The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean...
| Autores: | , |
|---|---|
| Formato: | tesis de grado |
| Fecha de Publicación: | 2024 |
| Institución: | Universidad de Lima |
| Repositorio: | ULIMA-Institucional |
| Lenguaje: | inglés |
| OAI Identifier: | oai:repositorio.ulima.edu.pe:20.500.12724/20541 |
| Enlace del recurso: | https://hdl.handle.net/20.500.12724/20541 |
| Nivel de acceso: | acceso abierto |
| Materia: | Fregaderos (Accesorios de plomería) Pequeñas y medianas empresas Producción eficiente Proceso de mejora continua Industria metalmecánica Sinks (Plumbing fixtures) Small business Lean manufacturing Continuous improvement process Metalworking industries https://purl.org/pe-repo/ocde/ford#2.11.04 |
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Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| title |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| spellingShingle |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company Ordoñez Carrión, Sergio Sebastian Enrique Fregaderos (Accesorios de plomería) Pequeñas y medianas empresas Producción eficiente Proceso de mejora continua Industria metalmecánica Sinks (Plumbing fixtures) Small business Lean manufacturing Continuous improvement process Metalworking industries https://purl.org/pe-repo/ocde/ford#2.11.04 |
| title_short |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| title_full |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| title_fullStr |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| title_full_unstemmed |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| title_sort |
Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company |
| author |
Ordoñez Carrión, Sergio Sebastian Enrique |
| author_facet |
Ordoñez Carrión, Sergio Sebastian Enrique Lazarte Pazos, Pamela Alondra |
| author_role |
author |
| author2 |
Lazarte Pazos, Pamela Alondra |
| author2_role |
author |
| dc.contributor.advisor.fl_str_mv |
Ávalos Ortecho, Edilberto Miguel |
| dc.contributor.author.fl_str_mv |
Ordoñez Carrión, Sergio Sebastian Enrique Lazarte Pazos, Pamela Alondra |
| dc.subject.es_PE.fl_str_mv |
Fregaderos (Accesorios de plomería) Pequeñas y medianas empresas Producción eficiente Proceso de mejora continua Industria metalmecánica |
| topic |
Fregaderos (Accesorios de plomería) Pequeñas y medianas empresas Producción eficiente Proceso de mejora continua Industria metalmecánica Sinks (Plumbing fixtures) Small business Lean manufacturing Continuous improvement process Metalworking industries https://purl.org/pe-repo/ocde/ford#2.11.04 |
| dc.subject.en_EN.fl_str_mv |
Sinks (Plumbing fixtures) Small business Lean manufacturing Continuous improvement process Metalworking industries |
| dc.subject.ocde.none.fl_str_mv |
https://purl.org/pe-repo/ocde/ford#2.11.04 |
| description |
The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean manufacturing tools to increase productivity in the manufacturing of washing machines. We implemented 5S to reduce time and route waste, Kanban to standardize production based on demand and lead time, as well as the use of MRPII for its execution. In addition, it was complemented with the Jidoka philosophy to eliminate defective products. The study was carried out in a SMEs company of the metal-mechanic sector that after performing the diagnosis using VSM, productivity (0.1858 washers/H-H), defective products (9.06%) and delivery time compliance (64.67%) of stainless teel washers were identified as the main problems. The imputs found in the data collection were low delivery reliability, high defective rate and low productivity. After the application of Kanban, 5S and Jidoka, an improvement was obtained in the percentage of washers delivered on time to 100% of the orders, a reduction in the percentage of defective products to 3.23%, and an increase in productivity of 5.02%. |
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2024 |
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2024-05-31T15:53:16Z |
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2024-05-31T15:53:16Z |
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2024 |
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info:eu-repo/semantics/bachelorThesis |
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Tesis |
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bachelorThesis |
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Ordoñez Carrion, S. S. E. & Lazarte Pazos, P. A. (2024). Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/20541 |
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https://hdl.handle.net/20.500.12724/20541 |
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121541816 |
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Ordoñez Carrion, S. S. E. & Lazarte Pazos, P. A. (2024). Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/20541 121541816 |
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https://hdl.handle.net/20.500.12724/20541 |
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eng |
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eng |
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SUNEDU |
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info:eu-repo/semantics/openAccess |
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https://creativecommons.org/licenses/by-nc-sa/4.0/ |
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openAccess |
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https://creativecommons.org/licenses/by-nc-sa/4.0/ |
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Repositorio Institucional - Ulima Universidad de Lima reponame:ULIMA-Institucional instname:Universidad de Lima instacron:ULIMA |
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Ávalos Ortecho, Edilberto MiguelOrdoñez Carrión, Sergio Sebastian EnriqueLazarte Pazos, Pamela Alondra2024-05-31T15:53:16Z2024-05-31T15:53:16Z2024Ordoñez Carrion, S. S. E. & Lazarte Pazos, P. A. (2024). Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical company [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/20541https://hdl.handle.net/20.500.12724/20541121541816The application of the lean manufacturing strategy aims to reduce waste and increase the productivity of the organization in which it is applied; however, in Peru many companies in the metal-mechanical industry do not know how to implement it. The objective of the research is the application of lean manufacturing tools to increase productivity in the manufacturing of washing machines. We implemented 5S to reduce time and route waste, Kanban to standardize production based on demand and lead time, as well as the use of MRPII for its execution. In addition, it was complemented with the Jidoka philosophy to eliminate defective products. The study was carried out in a SMEs company of the metal-mechanic sector that after performing the diagnosis using VSM, productivity (0.1858 washers/H-H), defective products (9.06%) and delivery time compliance (64.67%) of stainless teel washers were identified as the main problems. The imputs found in the data collection were low delivery reliability, high defective rate and low productivity. After the application of Kanban, 5S and Jidoka, an improvement was obtained in the percentage of washers delivered on time to 100% of the orders, a reduction in the percentage of defective products to 3.23%, and an increase in productivity of 5.02%.La aplicación la estrategia de lean manufacturing tiene como objetivo el reducir los desperdicios y aumentar la productividad de la organización en la que se aplica; sin embargo, en el Perú muchas empresas del rubro metalmecánico desconocen como implementarla. El objetivo de la investigación es la aplicación de las herramientas de lean manufacturing para aumentar la productividad en la fabricación de lavaderos. Se implementó 5S para reducir los desperdicios de tiempo y recorrido, Kanban para estandarizar la producción en base a la demanda y lead time, así como el uso de MRPII para su ejecución. Además, se complementó con la filosofía Jidoka para eliminar productos defectuosos. El estudio se llevó a cabo en una empresa mype del sector metalmecánico que luego de realizar el diagnóstico utilizando VSM se identificaron como principales problemas la productividad (0.1858 lavaderos/H-H), Los defectuosos (9.06%) y el cumplimiento de tiempos de entrega (64.67%) de lavaderos de acero inoxidable. Los imputs encontrados en la recolección de datos fueron la baja confiabilidad en la entrega, el alto índice de defectuosos y la baja productividad. Luego de aplicación de Kanban, 5S y Jidoka se obtuvo una mejora en el porcentaje de lavaderos entregados a tiempo al 100% de los pedidos, reducción del porcentaje de defectuosos a 3.23%, y un aumento de productividad de 5.02%.application/pdfengUniversidad de LimaPEinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/4.0/Repositorio Institucional - UlimaUniversidad de Limareponame:ULIMA-Institucionalinstname:Universidad de Limainstacron:ULIMAFregaderos (Accesorios de plomería)Pequeñas y medianas empresasProducción eficienteProceso de mejora continuaIndustria metalmecánicaSinks (Plumbing fixtures)Small businessLean manufacturingContinuous improvement processMetalworking industrieshttps://purl.org/pe-repo/ocde/ford#2.11.04Implementation of Lean Manufacturing to increase productivity in the manufacture of kitchen sinks in a metal-mechanical companyinfo:eu-repo/semantics/bachelorThesisTesisSUNEDUTítulo ProfesionalIngeniería IndustrialUniversidad de Lima. Facultad de IngenieríaIngeniero Industrialhttps://orcid.org/0000-0003-0939-634X178969557220267485106372048654https://purl.org/pe-repo/renati/level#tituloProfesionalSantos Figueroa, Luis EnriqueBonilla Pastor. 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Nota importante:
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La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).
