Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters
Descripción del Articulo
The impact of non-quality costs generated by poor management of quality standards compliance is analysed. The objective is to determine the influence of a mana- gement model based on the Lean Six Sigma methodology in reducing these costs. The most modern converter line in technology and with a highe...
| Autores: | , , , |
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| Formato: | artículo |
| Fecha de Publicación: | 2025 |
| Institución: | Universidad de Lima |
| Repositorio: | Revistas - Universidad de Lima |
| Lenguaje: | español |
| OAI Identifier: | oai:ojs.pkp.sfu.ca:article/7923 |
| Enlace del recurso: | https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923 |
| Nivel de acceso: | acceso abierto |
| Materia: | lean manufacturing quality control industrial costs standardization failure analysis lean six sigma producción eficiente control de calidad costos de producción normalización análisis de fallos |
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Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper convertersModelo de gestión para reducir los costos de la no calidad con la metodología Lean Six Sigma en convertidoras de papel tisúChirinos Magallanes, Daniel AlbertoOrtiz Porras, Jorge EnriqueChirinos Magallanes, Ronald DavidVásquez Cerquera, Israel RománChirinos Magallanes, Daniel AlbertoOrtiz Porras, Jorge EnriqueChirinos Magallanes, Ronald DavidVásquez Cerquera, Israel Románlean manufacturingquality controlindustrial costsstandardizationfailure analysislean six sigmaproducción eficientecontrol de calidadcostos de producciónnormalizaciónanálisis de falloslean six sigmaThe impact of non-quality costs generated by poor management of quality standards compliance is analysed. The objective is to determine the influence of a mana- gement model based on the Lean Six Sigma methodology in reducing these costs. The most modern converter line in technology and with a higher production capacity was selected as the unit of analysis, applying the phases of the DMAIC cycle: define, measure, analyse, improve and control. As a result, the cost of non-quality was reduced by 40 % equivalent to S/.901 236; the indicator of defective products decreased from 3,58 % to 2,11 % and the sigma level increased from 3,38 to 4,24. The limitation was disclosure of costs broken down by confidentiality; however, the findings have practical implications for other industries seeking to reduce their non-quality costs through Lean Methodologies.Se analiza el impacto de los costos de la no calidad generados por una gestión deficiente del cumplimiento de estándares de calidad. El objetivo es reducir dichos costos y determinar la influencia de un modelo de gestión basado en la metodología lean six sigma.Se seleccionó la línea convertidora más moderna en tecnología y con mayor capacidad de producción como unidad de análisis, aplicando las fases del ciclo DMAIC: definir, medir, analizar, mejorar y controlar. Como resultado, se redujo el costo de la no calidad en un 40 %, equivalente a S/. 901 236; el indicador de productos defectuosos disminuyó de 3,58 % a 2,11 % y el nivel sigma incrementó de 3,38 a 4,24. La limitación ha consistido en la imposibilidad de divulgar los costos de forma desglosada, dada la confidencialidad; sin embargo, los hallazgos presentan implicancias prácticas para otras industrias que buscan reducir sus costos de la no calidad mediante este tipo de metodologías.Universidad de Lima2025-12-19info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdftext/htmlhttps://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/792310.26439/ing.ind2025.n049.7923Ingeniería Industrial; No. 049 (2025); 138-164Ingeniería Industrial; Núm. 049 (2025); 138-1642523-63261025-992910.26439/ing.ind2025.n049reponame:Revistas - Universidad de Limainstname:Universidad de Limainstacron:ULIMAspahttps://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923/8111https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923/8112https://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessoai:ojs.pkp.sfu.ca:article/79232025-12-19T21:06:59Z |
| dc.title.none.fl_str_mv |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters Modelo de gestión para reducir los costos de la no calidad con la metodología Lean Six Sigma en convertidoras de papel tisú |
| title |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters |
| spellingShingle |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters Chirinos Magallanes, Daniel Alberto lean manufacturing quality control industrial costs standardization failure analysis lean six sigma producción eficiente control de calidad costos de producción normalización análisis de fallos lean six sigma |
| title_short |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters |
| title_full |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters |
| title_fullStr |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters |
| title_full_unstemmed |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters |
| title_sort |
Management model to reduce the costs of non-quality with the Lean Six Sigma methodology in tissue paper converters |
| dc.creator.none.fl_str_mv |
Chirinos Magallanes, Daniel Alberto Ortiz Porras, Jorge Enrique Chirinos Magallanes, Ronald David Vásquez Cerquera, Israel Román Chirinos Magallanes, Daniel Alberto Ortiz Porras, Jorge Enrique Chirinos Magallanes, Ronald David Vásquez Cerquera, Israel Román |
| author |
Chirinos Magallanes, Daniel Alberto |
| author_facet |
Chirinos Magallanes, Daniel Alberto Ortiz Porras, Jorge Enrique Chirinos Magallanes, Ronald David Vásquez Cerquera, Israel Román |
| author_role |
author |
| author2 |
Ortiz Porras, Jorge Enrique Chirinos Magallanes, Ronald David Vásquez Cerquera, Israel Román |
| author2_role |
author author author |
| dc.subject.none.fl_str_mv |
lean manufacturing quality control industrial costs standardization failure analysis lean six sigma producción eficiente control de calidad costos de producción normalización análisis de fallos lean six sigma |
| topic |
lean manufacturing quality control industrial costs standardization failure analysis lean six sigma producción eficiente control de calidad costos de producción normalización análisis de fallos lean six sigma |
| description |
The impact of non-quality costs generated by poor management of quality standards compliance is analysed. The objective is to determine the influence of a mana- gement model based on the Lean Six Sigma methodology in reducing these costs. The most modern converter line in technology and with a higher production capacity was selected as the unit of analysis, applying the phases of the DMAIC cycle: define, measure, analyse, improve and control. As a result, the cost of non-quality was reduced by 40 % equivalent to S/.901 236; the indicator of defective products decreased from 3,58 % to 2,11 % and the sigma level increased from 3,38 to 4,24. The limitation was disclosure of costs broken down by confidentiality; however, the findings have practical implications for other industries seeking to reduce their non-quality costs through Lean Methodologies. |
| publishDate |
2025 |
| dc.date.none.fl_str_mv |
2025-12-19 |
| dc.type.none.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
| format |
article |
| status_str |
publishedVersion |
| dc.identifier.none.fl_str_mv |
https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923 10.26439/ing.ind2025.n049.7923 |
| url |
https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923 |
| identifier_str_mv |
10.26439/ing.ind2025.n049.7923 |
| dc.language.none.fl_str_mv |
spa |
| language |
spa |
| dc.relation.none.fl_str_mv |
https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923/8111 https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7923/8112 |
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https://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
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https://creativecommons.org/licenses/by/4.0 |
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openAccess |
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application/pdf text/html |
| dc.publisher.none.fl_str_mv |
Universidad de Lima |
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Universidad de Lima |
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Ingeniería Industrial; No. 049 (2025); 138-164 Ingeniería Industrial; Núm. 049 (2025); 138-164 2523-6326 1025-9929 10.26439/ing.ind2025.n049 reponame:Revistas - Universidad de Lima instname:Universidad de Lima instacron:ULIMA |
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Universidad de Lima |
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ULIMA |
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ULIMA |
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Revistas - Universidad de Lima |
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Revistas - Universidad de Lima |
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Nota importante:
La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).
La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).
