Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry

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The research aimed to improve the operational efficiency in the cutting process of a wood beam line in a Peruvian sawmill using Lean Manufacturing tools. The study found a technical gap of 11.81% with an economic impact of 4.94%. Three root causes were identified: breakdowns in the tableting machine...

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Detalles Bibliográficos
Autor: Lopez Acosta, Jose Manuel
Formato: tesis de grado
Fecha de Publicación:2024
Institución:Universidad de Lima
Repositorio:ULIMA-Institucional
Lenguaje:inglés
OAI Identifier:oai:repositorio.ulima.edu.pe:20.500.12724/20336
Enlace del recurso:https://hdl.handle.net/20.500.12724/20336
Nivel de acceso:acceso abierto
Materia:Vigas de madera
Industria de la sierra
Producción eficiente
Proceso de mejora contínua
Wooden beams
Saw industry
Lean manufacturing
Continuous improvement process
https://purl.org/pe-repo/ocde/ford#2.11.04
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dc.title.en_EN.fl_str_mv Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
title Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
spellingShingle Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
Lopez Acosta, Jose Manuel
Vigas de madera
Industria de la sierra
Producción eficiente
Proceso de mejora contínua
Wooden beams
Saw industry
Lean manufacturing
Continuous improvement process
https://purl.org/pe-repo/ocde/ford#2.11.04
title_short Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
title_full Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
title_fullStr Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
title_full_unstemmed Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
title_sort Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
author Lopez Acosta, Jose Manuel
author_facet Lopez Acosta, Jose Manuel
author_role author
dc.contributor.advisor.fl_str_mv Quiroz Flores, Juan Carlos
dc.contributor.author.fl_str_mv Lopez Acosta, Jose Manuel
dc.subject.es_PE.fl_str_mv Vigas de madera
Industria de la sierra
Producción eficiente
Proceso de mejora contínua
topic Vigas de madera
Industria de la sierra
Producción eficiente
Proceso de mejora contínua
Wooden beams
Saw industry
Lean manufacturing
Continuous improvement process
https://purl.org/pe-repo/ocde/ford#2.11.04
dc.subject.en_EN.fl_str_mv Wooden beams
Saw industry
Lean manufacturing
Continuous improvement process
dc.subject.ocde.none.fl_str_mv https://purl.org/pe-repo/ocde/ford#2.11.04
description The research aimed to improve the operational efficiency in the cutting process of a wood beam line in a Peruvian sawmill using Lean Manufacturing tools. The study found a technical gap of 11.81% with an economic impact of 4.94%. Three root causes were identified: breakdowns in the tableting machine, high setup times, and errors in the cutting process. To address these issues, the study proposed the use of engineering tools such as SMED and standardization of the work method. The implementation of these tools was expected to increase operational efficiency, reduce downtime, and improve product quality. The study's findings contribute to the literature on Lean Manufacturing and its application in the Peruvian manufacturing industry, highlighting the potential for efficiency improvements in the wood processing sector.
publishDate 2024
dc.date.accessioned.none.fl_str_mv 2024-05-07T20:34:54Z
dc.date.available.none.fl_str_mv 2024-05-07T20:34:54Z
dc.date.issued.fl_str_mv 2024
dc.type.none.fl_str_mv info:eu-repo/semantics/bachelorThesis
dc.type.other.none.fl_str_mv Tesis
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dc.identifier.citation.es_PE.fl_str_mv Lopez Acosta, J. M. (2024). Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/20336
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12724/20336
dc.identifier.isni.none.fl_str_mv 121541816
identifier_str_mv Lopez Acosta, J. M. (2024). Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/20336
121541816
url https://hdl.handle.net/20.500.12724/20336
dc.language.iso.none.fl_str_mv eng
language eng
dc.relation.ispartof.fl_str_mv SUNEDU
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dc.publisher.none.fl_str_mv Universidad de Lima
dc.publisher.country.none.fl_str_mv PE
publisher.none.fl_str_mv Universidad de Lima
dc.source.none.fl_str_mv Repositorio Institucional - Ulima
Universidad de Lima
reponame:ULIMA-Institucional
instname:Universidad de Lima
instacron:ULIMA
instname_str Universidad de Lima
instacron_str ULIMA
institution ULIMA
reponame_str ULIMA-Institucional
collection ULIMA-Institucional
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spelling Quiroz Flores, Juan CarlosLopez Acosta, Jose Manuel2024-05-07T20:34:54Z2024-05-07T20:34:54Z2024Lopez Acosta, J. M. (2024). Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio Institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/20336https://hdl.handle.net/20.500.12724/20336121541816The research aimed to improve the operational efficiency in the cutting process of a wood beam line in a Peruvian sawmill using Lean Manufacturing tools. The study found a technical gap of 11.81% with an economic impact of 4.94%. Three root causes were identified: breakdowns in the tableting machine, high setup times, and errors in the cutting process. To address these issues, the study proposed the use of engineering tools such as SMED and standardization of the work method. The implementation of these tools was expected to increase operational efficiency, reduce downtime, and improve product quality. The study's findings contribute to the literature on Lean Manufacturing and its application in the Peruvian manufacturing industry, highlighting the potential for efficiency improvements in the wood processing sector.La investigación tuvo como objetivo mejorar la eficiencia operativa en el proceso de corte de una línea de vigas de madera en un aserradero peruano utilizando herramientas de Lean Manufacturing. El estudio detectó un desfase técnico del 11,81% con un impacto económico del 4,94%. Se identificaron tres causas principales: averías en la máquina de tableadora, tiempos de preparación elevados y errores en el proceso de corte. Para solucionar estos problemas, el estudio propuso el uso de herramientas de ingeniería como el SMED y la estandarización del método de trabajo. Se esperaba que la aplicación de estas herramientas aumentara la eficacia operativa, redujera los tiempos de inactividad y mejorara la calidad del producto. Los resultados del estudio contribuyen a la literatura sobre Lean Manufacturing y su aplicación en la industria manufacturera peruana, destacando el potencial de mejora de la eficiencia en el sector de la transformación de la madera.application/pdfengUniversidad de LimaPEinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/4.0/Repositorio Institucional - UlimaUniversidad de Limareponame:ULIMA-Institucionalinstname:Universidad de Limainstacron:ULIMAVigas de maderaIndustria de la sierraProducción eficienteProceso de mejora contínuaWooden beamsSaw industryLean manufacturingContinuous improvement processhttps://purl.org/pe-repo/ocde/ford#2.11.04Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industryinfo:eu-repo/semantics/bachelorThesisTesisSUNEDUTítulo ProfesionalIngeniería IndustrialUniversidad de Lima. Facultad de IngenieríaIngeniero Industrialhttps://orcid.org/0000-0003-1858-41231030028572202670758463https://purl.org/pe-repo/renati/level#tituloProfesionalUrbina Rivera, Carlos MedardoFlores Pérez, Alberto EnriqueQuiroz Flores, Juan Carloshttps://purl.org/pe-repo/renati/type#tesisOITEXTT018_70758463_T.pdf.txtT018_70758463_T.pdf.txtExtracted texttext/plain11032https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/4/T018_70758463_T.pdf.txt08236244227159b93a56b30341a98d13MD54FA_70758463_SR.pdf.txtFA_70758463_SR.pdf.txtExtracted texttext/plain2539https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/6/FA_70758463_SR.pdf.txt63ba6fa74b6af34b25b15b837cc3211cMD56TURNITIN_LOPEZ ACOSTA JOSE MANUEL_20153062 .pdf.txtTURNITIN_LOPEZ ACOSTA JOSE MANUEL_20153062 .pdf.txtExtracted texttext/plain722https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/8/TURNITIN_LOPEZ%20ACOSTA%20JOSE%20MANUEL_20153062%20.pdf.txt588d50e75b2f731dc5ba0262830b4499MD58THUMBNAILT018_70758463_T.pdf.jpgT018_70758463_T.pdf.jpgGenerated Thumbnailimage/jpeg10225https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/5/T018_70758463_T.pdf.jpg4da781e24d059d6f4a9013beb9fb6784MD55FA_70758463_SR.pdf.jpgFA_70758463_SR.pdf.jpgGenerated Thumbnailimage/jpeg15930https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/7/FA_70758463_SR.pdf.jpgad6c8935b5bb54e23753bf100aa07eb8MD57TURNITIN_LOPEZ ACOSTA JOSE MANUEL_20153062 .pdf.jpgTURNITIN_LOPEZ ACOSTA JOSE MANUEL_20153062 .pdf.jpgGenerated Thumbnailimage/jpeg7989https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/9/TURNITIN_LOPEZ%20ACOSTA%20JOSE%20MANUEL_20153062%20.pdf.jpgd176dbb6a94c1a590eac9c81ac8a08a4MD59ORIGINALT018_70758463_T.pdfT018_70758463_T.pdfTesisapplication/pdf322245https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/1/T018_70758463_T.pdf1499d3c099db04946c765d40cd065062MD51FA_70758463_SR.pdfFA_70758463_SR.pdfAutorizaciónapplication/pdf215577https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/2/FA_70758463_SR.pdf25d0f4c840189094f3fb2f042d31a132MD52TURNITIN_LOPEZ ACOSTA JOSE MANUEL_20153062 .pdfTURNITIN_LOPEZ ACOSTA JOSE MANUEL_20153062 .pdfReporte de similitudapplication/pdf1271173https://repositorio.ulima.edu.pe/bitstream/20.500.12724/20336/3/TURNITIN_LOPEZ%20ACOSTA%20JOSE%20MANUEL_20153062%20.pdf911971cf9c9357f86cdcac809f7ea4d1MD5320.500.12724/20336oai:repositorio.ulima.edu.pe:20.500.12724/203362025-09-18 12:39:01.866Repositorio Universidad de Limarepositorio@ulima.edu.pe
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Efficiency improvement in wood beam line process using Lean Manufacturing tools in peruvian sawmill industry
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