Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company
Descripción del Articulo
The purpose of this study was to assess both the overall equipment efficiency (OEE) and the six major maintenance losses in a pelletizing machine owned by a plastics company. An improvement plan was established through the development of a root cause analysis. The investigation was conducted between...
| Autores: | , , , |
|---|---|
| Formato: | artículo |
| Fecha de Publicación: | 2025 |
| Institución: | Universidad de Lima |
| Repositorio: | Revistas - Universidad de Lima |
| Lenguaje: | español |
| OAI Identifier: | oai:revistas.ulima.edu.pe:article/7750 |
| Enlace del recurso: | https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750 |
| Nivel de acceso: | acceso abierto |
| Materia: | management maintenance OEE availability lean quality productivity gestión mantenimiento disponibilidad calidad productividad |
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Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi companyImplementación de indicadores de la manufactura esbelta: eficiencia global de los equipos y las seis grandes pérdidas del mantenimiento en la empresa Pack-IsiMorales Cruz, Erick UrielPérez Castelán, MelinaRamírez Quintanilla, LidiaRamírez Reyna, Sergio Blas managementmaintenanceOEEavailabilityleanqualityproductivitygestiónmantenimientoOEEdisponibilidadleancalidadproductividadThe purpose of this study was to assess both the overall equipment efficiency (OEE) and the six major maintenance losses in a pelletizing machine owned by a plastics company. An improvement plan was established through the development of a root cause analysis. The investigation was conducted between August 5 and 10, 2024. The results indicated an OEE below 80 %, not reaching world class status. It was found that unscheduled and minor stops were responsible for the reduction in global efficiency. The root cause analysis allowed us to establish actions that reduced downtime, unscheduled stoppages, and out-of-specification products, thus increasing quality and productivity.El objetivo de esta investigación fue evaluar la eficiencia global de los equipos y las seis grandes pérdidas en el mantenimiento de una máquina peletizadora de una empresa del sector plástico. La evaluación se llevó a cabo entre el 5 y el 10 de agosto del 2024. Para ello, se desarrolló un análisis de causa raíz que permitió establecer un plan de mejora. Los resultados señalaron una eficiencia global de equipos por debajo del 80 %, es decir, no alcanzaba el estatus de clase mundial. Además, se encontró que las paradas no programadas y menores fueron las responsables en la reducción de la eficiencia global. Finalmente, el análisis de causa raíz permitió establecer acciones que redujeron tiempos muertos, paros no programados y producto fuera de especificación, lo que incrementó la calidad y productividad.Universidad de Lima2025-06-10info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdftext/htmlhttps://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/775010.26439/ing.ind2025.n48.7750Ingeniería Industrial; No. 48 (2025); 163-189Ingeniería Industrial; Núm. 48 (2025); 163-1892523-63261025-992910.26439/ing.ind2025.n48reponame:Revistas - Universidad de Limainstname:Universidad de Limainstacron:ULIMAspahttps://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750/7749https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750/7750https://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessoai:revistas.ulima.edu.pe:article/77502025-06-11T18:56:34Z |
| dc.title.none.fl_str_mv |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company Implementación de indicadores de la manufactura esbelta: eficiencia global de los equipos y las seis grandes pérdidas del mantenimiento en la empresa Pack-Isi |
| title |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company |
| spellingShingle |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company Morales Cruz, Erick Uriel management maintenance OEE availability lean quality productivity gestión mantenimiento OEE disponibilidad lean calidad productividad |
| title_short |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company |
| title_full |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company |
| title_fullStr |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company |
| title_full_unstemmed |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company |
| title_sort |
Implementation of lean manufacturing indicators: overall equipment efficiency and the six major losses of maintenance at Pack-Isi company |
| dc.creator.none.fl_str_mv |
Morales Cruz, Erick Uriel Pérez Castelán, Melina Ramírez Quintanilla, Lidia Ramírez Reyna, Sergio Blas |
| author |
Morales Cruz, Erick Uriel |
| author_facet |
Morales Cruz, Erick Uriel Pérez Castelán, Melina Ramírez Quintanilla, Lidia Ramírez Reyna, Sergio Blas |
| author_role |
author |
| author2 |
Pérez Castelán, Melina Ramírez Quintanilla, Lidia Ramírez Reyna, Sergio Blas |
| author2_role |
author author author |
| dc.subject.none.fl_str_mv |
management maintenance OEE availability lean quality productivity gestión mantenimiento OEE disponibilidad lean calidad productividad |
| topic |
management maintenance OEE availability lean quality productivity gestión mantenimiento OEE disponibilidad lean calidad productividad |
| description |
The purpose of this study was to assess both the overall equipment efficiency (OEE) and the six major maintenance losses in a pelletizing machine owned by a plastics company. An improvement plan was established through the development of a root cause analysis. The investigation was conducted between August 5 and 10, 2024. The results indicated an OEE below 80 %, not reaching world class status. It was found that unscheduled and minor stops were responsible for the reduction in global efficiency. The root cause analysis allowed us to establish actions that reduced downtime, unscheduled stoppages, and out-of-specification products, thus increasing quality and productivity. |
| publishDate |
2025 |
| dc.date.none.fl_str_mv |
2025-06-10 |
| dc.type.none.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
| format |
article |
| status_str |
publishedVersion |
| dc.identifier.none.fl_str_mv |
https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750 10.26439/ing.ind2025.n48.7750 |
| url |
https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750 |
| identifier_str_mv |
10.26439/ing.ind2025.n48.7750 |
| dc.language.none.fl_str_mv |
spa |
| language |
spa |
| dc.relation.none.fl_str_mv |
https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750/7749 https://revistas.ulima.edu.pe/index.php/Ingenieria_industrial/article/view/7750/7750 |
| dc.rights.none.fl_str_mv |
https://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
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https://creativecommons.org/licenses/by/4.0 |
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openAccess |
| dc.format.none.fl_str_mv |
application/pdf text/html |
| dc.publisher.none.fl_str_mv |
Universidad de Lima |
| publisher.none.fl_str_mv |
Universidad de Lima |
| dc.source.none.fl_str_mv |
Ingeniería Industrial; No. 48 (2025); 163-189 Ingeniería Industrial; Núm. 48 (2025); 163-189 2523-6326 1025-9929 10.26439/ing.ind2025.n48 reponame:Revistas - Universidad de Lima instname:Universidad de Lima instacron:ULIMA |
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Universidad de Lima |
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ULIMA |
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ULIMA |
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Revistas - Universidad de Lima |
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Revistas - Universidad de Lima |
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Nota importante:
La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).
La información contenida en este registro es de entera responsabilidad de la institución que gestiona el repositorio institucional donde esta contenido este documento o set de datos. El CONCYTEC no se hace responsable por los contenidos (publicaciones y/o datos) accesibles a través del Repositorio Nacional Digital de Ciencia, Tecnología e Innovación de Acceso Abierto (ALICIA).
